The Rapid Mixer Granulator (RMG) from JSK Engitech Industries is a high-performance solution designed for the fast and efficient granulation of dry powders into uniform granules. This advanced granulation technology is essential for industries such as pharmaceuticals, food processing, chemicals, and cosmetics, where uniformity in particle size is critical for the production of high-quality products. The RMG ensures precise mixing, effective granulation, and superior product consistency, which are all vital for maintaining the integrity and quality of end products.
Key Features and Specifications
JSK Engitech's Rapid Mixer Granulator is built with a robust set of features that guarantee both high efficiency and reliability. Some of the key specifications and features include:
Capacity: The gross capacity of the RMG is 600 liters, with a working capacity of 480 liters, capable of processing up to 240 kg of wet mass at a time. This makes it suitable for both small and large production runs.
Material Construction: The product-contact parts of the RMG are made of AISI 316 stainless steel, ensuring long-lasting durability, corrosion resistance, and adherence to hygiene standards.
Mixing Mechanism: The granulator features a four-arm mixing impeller and a high-speed chopper blade, both of which work together to facilitate rapid and efficient mixing and granulation. This mechanism ensures uniform distribution of binders and promotes homogeneous granule formation.
Motor Specifications:
Main Motor: 40/50 HP operating at speeds of 730/1470 RPM.
Chopper Motor: 5 HP operating at speeds of 1430/2900 RPM.
Dimensions: The machine is designed with a compact footprint:
Length: 3000 mm
Width: 2850 mm
Height: 3600 mm
Weight: The unit weighs approximately 3500 kg, ensuring stability during operation and minimizing vibration.
Operational Excellence: Precision Granulation
The Rapid Mixer Granulator operates based on high-shear mixing, a process that involves mixing dry powders with a binder solution to create granules of consistent size and density. The process works as follows:
Impeller Action: The four-arm impeller facilitates the even distribution of binder liquid throughout the powder, ensuring that the mixture remains homogenous.
Chopper Action: The high-speed chopper blade breaks down any lumps of wet powder, transforming them into uniform, dense granules.
Granulation Outcome: The result is consistent granule size, which is crucial for ensuring smooth processing in subsequent stages like drying, compression, and tablet formulation.
This high-shear mixing action ensures that the granulation process is not only faster but also more precise, producing granules with excellent uniformity and density.
Versatile Applications Across Multiple Industries
The JSK Engitech Rapid Mixer Granulator is engineered for versatility, making it an ideal choice for various industrial applications:
Pharmaceutical Industry:
The RMG is perfect for mixing active pharmaceutical ingredients (APIs) with excipients in the production of tablets and capsules. It ensures consistent granule size, which is crucial for efficient tableting and uniform drug dosage.
The equipment also supports wet granulation, a common process in pharmaceutical manufacturing to improve the flow properties of powders.
Chemical Industry:
Ideal for mixing different chemical powders and granules, the RMG helps achieve uniform Rapid Mixer Granulator product quality in chemicals that require consistent particle size and density.
Food Processing:
In food manufacturing, the granulator is used to mix various food additives, spices, and other ingredients. It ensures a homogeneous mixture, which is crucial for maintaining flavor, texture, and quality in food products.
Cosmetics:
In the cosmetics industry, the RMG is employed for mixing cosmetic powders and granules. It plays an essential role in ensuring uniformity in products like face powders, foundations, and other cosmetic products that require precise consistency.
Control and Safety Features
The Rapid Mixer Granulator by JSK Engitech is designed with advanced controls and safety features to ensure seamless operation and operator safety:
PLC Control System (optional): A PLC-based control system with an HMI touch screen enables precise monitoring and control of the granulation process. This allows operators to adjust parameters such as mixing time, speed, and binder liquid addition for optimal results.
Discharge Mechanism: The RMG features a flush-fitting discharge plug that is operated electro-pneumatically, ensuring residue-free discharge after each batch. This feature minimizes cleaning time and ensures product integrity.
Safety Features:
Limit switches on the top lid and discharge port ensure safe operation by preventing accidental opening during mixing.
Air pressure switches and overload relay protection safeguard the machine from damage during operation.
Emergency stop buttons are included Rapid Mixer Granulator to halt the process immediately in case of an emergency, ensuring maximum safety for operators.
Maintenance and Cleaning
Maintaining and cleaning the Rapid Mixer Granulator is simple and efficient:
Removable Impellers and Chopper Blades: These parts are easily removable, making it easier to clean and maintain the equipment.
Air Purging Seals: Seals on the shafts are designed to prevent contamination, keeping the product free from foreign materials during granulation.
Routine Inspections: Regular inspection of the motors, seals, gaskets, and control systems is recommended to ensure that the machine operates at peak efficiency. Lubrication of moving parts is also essential to extend the equipment’s lifespan.
Conclusion
The JSK Engitech Rapid Mixer Granulator offers an unmatched combination of performance, reliability, and versatility, making it an essential piece of equipment in industries that require efficient and consistent granulation processes. Its high-shear mixing action, robust construction, and easy-to-use controls ensure that manufacturers can meet stringent quality standards while improving operational efficiency.
Whether for pharmaceuticals, food processing, cosmetics, or chemicals, the Rapid Mixer Granulator provides a reliable solution that helps manufacturers achieve uniformity in granulation, leading to higher-quality products and greater productivity. Investing in this equipment guarantees long-term performance and significant cost savings by optimizing manufacturing processes.
For more information, or to request a quote, please visit the JSK Engitech Rapid Mixer Granulator product page:
JSK Engitech Industries
D – 21, Adishwar Gold, Nikol-Kathwada Cross Road, SP Ring Road, Ahmedabad-382350, Gujarat, India
Email: [email protected]
Phone: +91 99250 13098 / +91 99048 13098